Hanyoo Pharmaceutical Equipment/ Suppositories Making Machine/ Suppository Filling and Sealing Production Line

Product Description

SJ-7LS Continuously Automatic Suppository Production Line
 

Product Introduction

TECHNICAL PERFORMANCE INTRODUCTION
working principle of the machine
The SJ-7LSautomatic suppository filling production line has a stable and efficient manufacturing process, filling, freezing, sealing and other production processes to complete the whole process, and the production capacity is 10000 grain/hour.

(the number of cutting grains can be set arbitrarily on the touch screen, 1-10 grains can be cut at will)
1.1 contour cell
It will be rolled into the forming area by the clamping mechanism. The film will be formed into the required shape by preheating the mold, heating the mold, and forming the mold.
Transmission using servo motor, color calibration function.
1.2 Filling
Medicine barrel has an electric heating and heat preservation system, and is equipped with a stirring motor to keep the medicine in a mixed state.
Filling is powered by a servo motor, filling accuracy + / - 2%,
1.3 Cooling design
Continuous filling of suppositories into the cooling box, cooling box with an external chiller, cooling air through the cooling box of the condenser in the suppositories cooling box.
1.4 Shearing
The cooled solid suppository enters the sealing area: preheating mold (preheating) sealing mold (sealing) code mold (marking batch number) triangle knife edge cutting process (cutting bottom edge) dotted line knife cutting (cutting edge line) hob (trimming top) counting shear.
 

2. Function description

1. SJ-7LS Full-automatic Suppository Production Line is suitable for the production of special shape such as bullet head, torpedo shape and duck bill, to meet the production of your suppository. (according to the specifications of your specifications)
2. The equipment adopts PLC programmable control and man-machine interface operation, easy operation, convenient adjustment, accurate temperature control and smooth operation.
3. The temperature sensor and microcomputer control system are used to realize high precision thermostatic control.
4. The liquid storage tank is made of 316L stainless steel, with proper volume, heat preservation and heating function, and accurate temperature control; The tank is equipped with a mixing device to ensure the homogeneity of the liquid in the VAT at any time. The reservoir can be connected with the filling mechanism through the pipe, and the liquid can be kept in circulation to ensure the fluidity of the liquid and satisfy the demand of filling.
5. The insertion type linear perfusion mechanism can be used to locate accurate, not dropping, and not hanging wall; The single-grain measurement is 0.5-3.5ml and the filling error is plus or minus 2%.
6. Continuous cooling design, the post-infusion suppository shell can be fully cooled and the liquid solid transformation is realized.
7. Continuous strip, continuous sealing, sealing process batch number self-printing; The sealing seal should be well sealed. 
8. Simple and reasonable design, convenient operation and maintenance.
9. Advantage of Equipment

 

3.1 High Accuracy of Filling

Servo high precision filling system, PLC touch screen control filling volume, filling action, filling volume for servo control, filling precision, convenient, instead of the previous manual adjustment of filling volume. Filling piston by servo motor with stroke rule, easy to observe, stable action, no jitter and splash phenomenon, load online adjustable, high precision and easy to adjust!
The plunger pump body is treated with special technology to make the sealing performance between the filling piston and the pump body better and the infusion dosage more accurate.

3.2 Combination structure of triangle knife and dot line knife

Make the both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.

3.3  shearing system

Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.

3.4Circulating cooling system

The cooling system of this machine adopts the latest circulating water cooling technology, which can solve the phenomenon of slag falling off and easy fracture when the medicine is torn apart. The temperature is adjustable.
★ exclusive circulation of water cooling system advantages of thick tail edge, tear off residue.
★ the cooling system of the wheel is to turn to the suppository shell of the neck, not injury bubble, not pin belt. Wheels can be manually synchronized adjustment function.
★ exclusive circulation of water cooling system advantages of thick tail edge, tear off residue.
★ the cooling system of the wheel is to turn to the suppository shell of the neck, not injury bubble, not pin belt. Wheels can be manually synchronized adjustment function.Cooling track can adjust the distance between tracks according to the size of several different specifications.Cooling track can adjust the distance between tracks according to the size of several different specifications.

3.5 Sealing shear preheating

The cooled solid suppository enters the sealing area: heating sealing mold (sealing) marking mold (batch number) hob (trimming the top) counting shear.

3.6 Mixing drum speed regulating system

Due to the different viscosity of the drug matrix, it may be impossible to immobilize the stirring effect to make the drugs evenly mixed before filling, thus affecting the drug content of the finished suppository.

3.7 PLC Detection function

PLC online monitoring function can be used to alarm the operation failure and synchronously display the cause of failure for the convenience of timely troubleshooting operators.

3.8The filling part is equipped with an electrostatic removing system

If the device is not included before the molding empty shell arrives at the filling site, the sealing quality behind the device will be affected because the upper part close to the plug shell will climb a short distance along the inner wall of the empty shell under the action of electrostatic force during the micro drug filling.

3.9The filling part has no hanging wall

The filling pump body of the equipment has high precision, good sealing effect, smooth inner wall and good stability
And achieve long-term operation without hanging wall phenomenon.

3.10 It is easy to operate

Control station height reasonable design, simple operation of the machine.

Technical Parameter

Commodity	Continuously Automatic suppository production line	Model	SJ-7LS
Output	10,000pcs/h	single dosage	0.5-3.5ml
Dosage allowed	<±2%	Packaging Film	PVC\PE  (thickness0.15-0.18mm)
Stirring tank capacity	100L	Air pressure	≥0.6Mpa
Air consumption/min	1.5m^3/min	Water consumption/h	50kg (recycling)
Working voltage	3 phase 380V	total power	7.5KW
Adopt forming shapes	Bullet, torpedo  and other shapes	Machine Weight	2000KG
Adapt Material	Synthetic fatty acid glycerol, glycerin gelatin, polyethylene glycol etc	Each distance of suppository	17.4mm
Overall dimensions	L×W×H:5302×2120×1809mm

 

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