Sausage thermoforming vacuum packing machine DPS-420
APPLICATION
Thermoforming packaging machine is capable to do the whole process from package forming, sealing, cutting to final output. With high automation, it's not only helpful to reduce labor cost, but also popular for its easy operation, great efficiency and high-level hygiene. For different products, it's optional to do rigid film machines with MAP (Modified Atmosphere Packaging), flexible film machines with vacuum or sometimes MAP, or VSP (Vacuum Skin Packaging). Now it has been widely applied to food, chemical and medica.
MAIN FEATURES
I:SAFETY
1, The equipment comes with an automatic safety protection system, to prevent operators from misoperation or illegal operation caused by safety risks, bring safety accidents.
2, The transverse cutter system, all adopt hidden cutter, to ensure the safety of the equipment in the process of work.
3, The slitting knife system, according to the user's products have been customized the whole cutting knife, do different products, simple replacement, no safety risks.
4, The equipment is equipped with different parts of the safety alarm device, at the same time for each safety point of humanized design, whenever there is an impact on the safety hidden danger, the equipment will automatically stop working, PLC operation screen will automatically show the safety fault point, such as the operator to remove the fault can be continuous work.
5. The packaging product is safe and the heat sealing effect of the equipment is good. The electric heating plate adopts several independent temperature control devices, which will not affect the heat sealing effect of the product packaging due to the damage of the heating device, and there is no false sealing and virtual sealing phenomenon.
II:ENERGY SAVING
1, Waste recovery system, the use of ultra-low power motor device, energy saving, no noise, simple disassembly, improve the operation efficiency of personnel waste treatment. Motor power is 40W motor, compared with domestic manufacturers of 2.2KW continuous work, this is the only one, saving more than ten thousand yuan per year.
2, molding workshop and heat sealing studio with water cooling system, environment has a certain energy-saving effect on packing, food packing workshop on environmental temperature is higher, forming and heat sealing studio has high temperature, serious impact on the environment temperature, thus increasing the packing workshop refrigerating capacity, water cooling system, studio in high temperature by water flow, Take away the surface temperature of the studio to save the refrigeration energy for the environment temperature of the packaging workshop.
3, electric heating plate heating control, using a number of independent control heating, so that the heating plate heating evenly, heat sealing effect is better, rather than relying on high temperature conduction, resulting in electricity and energy waste. Fast working efficiency, may be controlled in 6 to 8 steps per minute, efficiency is ahead of the domestic industry.
III: LEADING TECHNOLOGY
1. The lifting mechanism of packaging machine introduces German four connecting rod knee bending lifting technology, lifting speed is uniform, stable, balanced, failure rate is very low, improve the quality stability of the production process of equipment.
2. Pneumatic control and execution system; Advanced pneumatic drive components, improve equipment wear problems, prolong the service life of equipment, responsive, reduce the overall maintenance and operation costs of equipment, improve work efficiency.
3. Automation, intelligence and energy saving: summarize and analyze the needs of various domestic food industries, and improve the packaging cost, labor cost and power cost. Easy to operate, fast speed, low energy consumption, far ahead of the domestic industry level.
4, One equipment can use a variety of molds and non-synchronous into the film, that is, can do a variety of products, and a variety of different types of packaging products, the replacement of packaging film and film with simple and convenient, fast.
5, The key parts are maintenance-free system, imported oil-free lubrication drive, so that the equipment in the normal production process without refueling, to ensure the packaging products pollution-free.
6, Photoelectric eye positioning has the adjustment function, so that the equipment user and packaging film manufacturers in the first printing cursor, cursor and film expansion rate easy to cause the cursor positioning deviation, resulting in users and printing film manufacturers have liability disputes, resulting in economic losses, ding source packaging machine can be adjusted step by step, to recover the losses caused by.
IV: MAIN FUNCTION OF THE MACHINE
1, The packaging machine can do single-side stretching forming, double-side stretching forming, double-side cursor positioning stretching forming, hard film stretching forming, paste stretching packaging, improve production efficiency, improve product packaging appearance grade, reduce packaging cost and labor cost, save energy cost.
2, Double-sided molding, can do double-sided photoelectric eye positioning, cut corners, with easy to tear, punching hole and other functions.
3, According to different customer packaging needs, customized special mold production, at the same time a machine can produce a variety of products.
4. On the basis of vacuum packaging, the equipment can realize the functions of modified atmosphere packaging (filled with mixed gas and nitrogen).
5, The equipment has solid and liquid mixed packaging.
6, The equipment can realize date printing or jet code.
V:CONTROL SYSTEM
1, Using Germany Siemens PLC control.
2, German Siemens man-machine interface touch screen, control screen push-pull design, easy to operate.
3, Germany Siemens servo system control, high speed and high precision, to ensure the production process molding and heat sealing effect is beautiful, at the same time to ensure that each step is stable and accurate.
4, The use of Italian original import Regina chain, Neulide cylinder and SMC solenoid valve, to ensure precise mechanical coordination.
5, The use of Siemens series low-voltage electrical appliances, with perfect safety protection measures, make the equipment sustainable work, improve electrical stability and service life cycle.
6, Electrical equipment and servo separately installed, equipment work without signal interference, to ensure the normal operation of the equipment.
VI: MECHNICAL PARTS
1. The main body of the equipment is made of SUS304 stainless steel, alloy aluminum and ultra-high molecular engineering materials. The design is ingenious and improves the strength, corrosion resistance, acid and alkali resistance and stability of the main body of the equipment.
2, The mold is made of 6061 alloy aluminum, the introduction of German technology. To avoid the occurrence of defects such as porosity cracking of cast aluminum mold products,
3, Molding studio, heat sealing studio for 6061 alloy aluminum overall processing and production, to ensure that the work room for a long time at the same time, no cause of sealing problems caused by gas leakage and waste of heat and energy.
4, Servo control system and electrical box separate device, to ensure that due to current and other factors to create signal interference and electrostatic phenomenon, affect production and cause operation inconvenience.
5, Vacuum pump, pneumatic components, bearings, motors, chains and other key parts of the accessories are all purchased from Europe and German technology matching, to ensure the service life and efficiency of the equipment.
TECHNICAL PARAMETER
| Model |
DPS-320 |
DPS-420 |
DPS-520 |
| Speed(times/min) |
6-8 |
6-8 |
6-8 |
| Power(KW) |
14 |
15 |
15 |
| Bottom Film Width(mm) |
322 |
422 |
522 |
| Top Film Width(mm) |
292 |
392 |
492 |
| Forming time (s) |
1-2 |
1-2 |
1-2 |
| Sealing time (s) |
1.5-2.5 |
1.5-2.5 |
1.5-2.5 |
| Vacuum Level |
≤200 pa |
≤200 pa |
≤200 pa |
| Compressed Air pressure(Mpa) |
≥0.6 |
≥0.6 |
≥0.6 |
| Water pressure (Mpa) |
≥0.1 |
≥0.1 |
≥0.1 |
| Overall Dimension(mm) |
5380×700×1850 |
7060×1000×1730 |
7060×1000×1730 |
| Weight(KG) |
2400 |
2600 |
2800 |
PRODUCT DETAILS
WORKING PROCESS
With special thermoforming technology, the machine is able to run the whole procedure from tray forming, filling, sealing, cutting to final output, the auto degree is high, while the defect ratio is low.
1). Bottom film roll smoothly in the correct position with the special tension system.
2) Forming station: thermoforming technology forms any type of tray as requested.
3) Loading area/Filling area: it is optional to manual filling or auto filling.
4) Sealing station: it is optional to do vacuum,MAP or skin pack.
5) Top film: Special tension system and photocell make the film run smoothly and smartly.
6) Cutting system: patented die cut makes the cutting edge more smooth.
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